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ABS test system


We have been testing the ABS components in the axles since 1994. Our measuring system is used directly in the axle production to test the components - sensor and pulse wheel - directly after installation. The test directly in the production line guarantees a 100% test of the components in accordance with the quality requirements of the VAG Group. As a result of the integration into production, the measurement data obtained are transmitted to the PLC and thus stored centrally together with other data determined in production.


ABS test system v5

In the current version we support the Windows operating system Windows 10 LTS 64Bit. The new data acquisition offers sufficient power reserves to be prepared for future measurement tasks. The new, modular structure ensures an even faster restart after a fault. The latest generation of the PRIMATION ABS test system thus guarantees a high level of investment protection and operational reliability.

  • Cycle time <5s per measurement

  • Components correspond to the VW standard

  • Air conditioner included

  • Other voltages and frequencies possible

  • UPS on request

  • Foreign language versions available

  • Remote diagnosis possible

  • Brake disc runout measurement optional

  • Signal generator for annual verification of the test system (optional)

Order numbers
1-Kanal ABS-Prüfsystem
2-Kanal ABS-Prüfsystem
1-Kanal ABS-Notfallstrategie
ABS-Modul Sistema
Option: Sistema Berechnung
Option: Schlagmessung 0,3mm Genauigkeit
Option: Schlagmessung 50µm Genauigkeit
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  • ABS software package for checking all ABS sensors used by VAG

  • Simple graphical presentation of results

  • User management - system security

  • Self-test function at every system start

  • Comprehensive diagnostic functions

  • Limit values and parameters can be changed

  • Integrated maintenance package

  • Data analysis possible offline

  • Integrated statistics

Technical specifications


  • Industrial PC, monitor and air conditioning unit

  • Test electronics 18 bit / 500 kHz per measuring channel

  • Doors in front (glazed door) and rear

  • Precise drive technology with controller and motor

  • Integrated torque measurement

  • Systems for 1 or 2 measuring channels

  • Laser displacement sensor for measuring the wobble of the brake disc


Power supply:

  • Connection 3x400 V / 50Hz, 16A



  • Data exchange between test system and PLC using ProfiNet


Dimensions (HxWxD):

  • 2100mm x 600mm x 600mm

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